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ATS Project
50/50 Chassis Info/Build Sheet
Wayne Due is the builder of amazing top-notch 1st gen
Pro-Touring cars. It was a no-brainer when it came time
to get my chassis made. I sent Wayne all the ingredients
for the next generation PT car- The straight, rust-free
shell of a 68 Camaro, a complete chassis and drive train
from a 1997 C5 Corvette, and factory frame rails for
measuring/mock-up purposes.
Wayne started the process by measuring the track width,
and wheel bases of both chassis. The wheel base would
have to be stretched by 3-1/2” to get it to line up, and
then the engine would be set back almost 6-1/2” into the
firewall. My plan was to change as little from the
factory settings as possible, so I told him to gut and
lose what ever he needed to. He then called back and
said that the track width is a bit wide, and won’t fit
well in the car. I told him to proceed and trust me, and
the sawzall, plasma cutter, and cut-off wheels were
broken out.
He started by mating the C5 chassis to the factory frame
rails for mock up pics, and measurements. Wayne had
Bruce Cauldwell come out and take pics for an article in
Camaro Performers. At this point, he removed the engine,
torque tube, and T56 transaxle, and then bolted the
cradles, upper and lower A arms, to the frame rails, and
put it all in a chassis jig.
The 68 was raised on a hoist, and the front end sheet
metal/Subframe was removed and set aside. Then doors
were then stripped along with the trunk, and Wayne made
a cross brace to make sure the body didn’t fold in half.
He connected flat bar to both door jamb strikers, and
across the main doors. The floor, trunk, and rockers
were then cut out of the car.
Wayne then built the front and rear frame rail
assemblies to hold the cradles, and control arms. The
body was positioned over the chassis table, and 3x3
frame rails were inserted into the rocker panel pinch
welds to connect to front and rear sub-assemblies.
Once the front and rear suspensions were located, and
positioned, he tack-welded the car together, and set it
on its own wheels. A measurement of 49.5” for the roof
height and 7” of ground clearance were noted. A quick
trip to the alignment shop has us in the green, and
final welding of the brackets, and frame rails was
completed. Wayne also mocked it up on the frame cart
with the sheet metal, and tire in place to check
clearance.
The engine was mocked up in the car, as was the T56
transaxle. We then began the process of finding a shop
that could lengthen a torque tube. We finally found a
place after 7 months of looking, and test fit the tube
in the car.
The sheet metal was then fabricated for the interior. A
smaller inner frame rail comes in to the car, and has ½
hoop connectors to clear the torque tube. A firewall was
fabricated, and Trans tunnel. It was looking like a car
again! We didn’t finish the outer wheel houses, or trunk
area, as the fuel cell, and rear rims were not ready
yet. The suspension fit in the front with no mods, and
the rear almost cleared. Turned out that the rear tire
and outer lip of the ¼ panel are dead even. We are still
debating 2 options:
Have HRE make a custom off-set wheel that will tuck in
the tire, and lose the ability to run a 19x13, or
Have the rear ¼ panels widen by 2” on each side and give
the car a wide and low stance. We’ll keep you updated on
which one we decide.
The suspension, drive train and front end sheet metal
were reinstalled on the car, and it was loaded onto an
enclosed trailer for the trip to Ctek, the body kit
prototyping plant.
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